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LETCAST INTERNATIONAL
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How does Acoustic Advanced Oxidation do what it does?

  • It makes available greater porosity (especially micro-pores) in the sand system so pollutants are adsorbed instead of released

  • It oxidizes adsorbed VOCs

  • It alters the surface charge of the clay

  • It provides better hydration of the clay
     

Beneficial Results of Acoustic Advanced Oxidation

  • Reduced organic pollutants

  • Higher strength per unit of clay binder

  • Less clay and coal needed to produce quality castings
     

Summary of ongoing clay and coal pore structure government funded research

  • The pore structure of foundry sand changes

  • The increase in porosity allows the entire green sand system to act in a similar way to an activated carbon adsorption bed

  • Acoustic AO changes the pore structure of foundry clay recycled from air pollution control systems more than standard AO methods

  • The pore structure is not available in non-AO systems: fewer pores are created and/or pores are clogged/filled

  • Continuing research allows us to improve the process
     

INFORMATION ON SPECIFIC ACOUSTIC ADVANCED OXIDATION PROCESS SONOPEROXONE® INSTALLATIONS

  • The first system was developed to reduce condensable organic particulate, odor and smoke in 1994

  • The second was installed to reduce scrap rate caused by a wet collector’s oily residue in the conventional blackwater system

  • The third was installed to reduce Organic HAPs and to study clay recycle methods

  • All systems have reduced neighborhood odor complaints and associated legal costs

  • Most are now installed to reduce clay/coal consumption and solid waste costs

  • Most achieve scrap rate reductions after the systems are fully implemented and sand properties are re-optimized